Gravita India has carved a strong niche in the global recycling and manufacturing industry by offering environmentally responsible solutions across multiple verticals. One of its key business segments is the manufacturing of plastic granules, which is driven by a clear mission—to convert post-consumer plastic waste into high-quality, reusable raw material. This initiative aligns with Gravita’s vision of fostering a sustainable circular economy while meeting the growing demand for recycled plastic in various industries.
With a focus on innovation, consistency, and environmental responsibility, Gravita India’s plastic granule manufacturing not only addresses the plastic waste crisis but also empowers industries to transition toward greener alternatives in manufacturing.
The Growing Demand for Recycled Plastic Granules
With rising global awareness of plastic pollution and increasing governmental regulations on single-use plastics, industries are shifting toward sustainable alternatives. Recycled plastic granules offer an economical and eco-friendly option without compromising on performance or versatility. These granules are widely used in manufacturing items such as containers, automotive parts, consumer goods, packaging films, and construction materials.
Gravita India plays a crucial role in this transition by offering premium-grade recycled plastic granules that adhere to quality standards and offer consistent performance across applications.
Overview of Gravita’s Plastic Granules Division
Gravita India’s plastic granules division is built upon a robust waste collection system, modern recycling technology, and a commitment to quality. The unit processes post-consumer and post-industrial plastic waste into granules through an eco-conscious production model.
Core Strengths of Gravita's Plastic Granule Manufacturing:
Fully integrated process from waste sourcing to granule production
Uses advanced washing, shredding, extrusion, and pelletizing technologies
Delivers consistent, high-purity polymer granules
Offers custom solutions tailored to client specifications
Maintains global standards for quality and environmental safety
By offering a reliable alternative to virgin polymers, Gravita helps industries reduce dependence on non-renewable resources and cut down production costs without compromising quality.
Types of Plastic Granules Produced
Gravita India manufactures a wide range of recycled plastic granules suitable for different industries and applications. These include:
Polypropylene Granules (PP)
Used in automotive components, textiles, industrial applications, and packaging due to their durability and flexibility.
High-Density Polyethylene Granules (HDPE)
Commonly used in containers, plastic bottles, pipes, and industrial applications. Known for strength and resistance to chemicals and moisture.
Low-Density Polyethylene Granules (LDPE)
Suitable for film production, shopping bags, and flexible packaging materials due to their softness and elasticity.
Each type of granule is manufactured with precision and undergoes rigorous quality testing to meet client expectations and application requirements.
Manufacturing Process
Gravita’s plastic granules are manufactured through a highly controlled and environmentally sound process, which includes the following steps:
Waste Collection and Sorting
Plastic waste is sourced from structured collection networks including municipalities, industries, and authorized scrap dealers. It is then sorted based on type, color, and contamination level.
Washing and Cleaning
The collected plastic is cleaned to remove dirt, adhesives, oils, and other contaminants. This step ensures that the final granules are pure and free from defects.
Shredding and Extrusion
Clean plastic is shredded into flakes and fed into extruders. During extrusion, the material is melted and filtered to remove any residual impurities.
Pelletizing
The molten plastic is cooled and cut into uniform pellets or granules, ready for industrial use. These granules are then bagged, labeled, and stored under regulated conditions to maintain quality.
Quality Assurance and Testing
Gravita India maintains strict quality control protocols to ensure that the plastic granules meet international standards. Each batch undergoes:
Melt Flow Index (MFI) testing
Density and tensile strength analysis
Moisture content testing
Color and visual inspection
These checks are performed in in-house laboratories equipped with modern testing instruments, ensuring reliable and defect-free supply.
Environmental Benefits
Gravita’s plastic granule manufacturing significantly contributes to reducing plastic pollution and conserving natural resources. The environmental advantages include:
Diverting plastic waste from landfills and oceans
Reducing reliance on virgin plastic made from fossil fuels
Lowering carbon emissions associated with plastic production
Promoting sustainable consumption and production
By supporting the principles of the circular economy, Gravita enables industries to integrate recycled materials into their supply chains and fulfill their environmental goals.
Industry Applications
Gravita’s recycled plastic granules are used in various sectors including:
Automotive – Manufacturing dashboards, bumpers, and panels
Packaging – Containers, bottles, and films
Consumer Goods – Toys, furniture, storage items
Construction – Piping, insulation, and housing panels
Textiles – Non-woven fabrics and industrial fibers
The versatility of these granules allows for their use in diverse manufacturing processes including injection molding, blow molding, and film extrusion.
Compliance and Certifications
Gravita India follows global environmental and safety standards in its operations. Its plastic recycling facilities are certified and monitored to ensure:
Compliance with Pollution Control Board guidelines
Safe handling and disposal of process residues
Proper documentation and traceability of recycled materials
Ethical labor practices and workplace safety
These certifications reinforce Gravita’s commitment to sustainable practices and client trust.
Technological Edge
Gravita incorporates automation and data monitoring tools to ensure operational efficiency and transparency. Technologies used include:
Computerized control systems for extrusion and pelletizing
Real-time monitoring dashboards for production
Data analytics for waste management optimization
ERP integration for traceability and reporting
Such innovations enable consistent output and better inventory management, allowing clients to receive timely, customized solutions.
Economic and Social Impact
In addition to environmental benefits, Gravita’s plastic recycling initiatives also generate socio-economic value. The division:
Creates employment opportunities in local communities
Trains workers in sustainable practices and safety
Supports small collectors and aggregators by sourcing waste from them
Encourages a culture of responsible consumption among businesses and citizens
This inclusive model supports India’s larger goals of environmental justice and economic development.
Future Expansion and Vision
Gravita India is working toward expanding its plastic recycling and granule manufacturing capacity. The company’s future plans include:
Setting up new units in strategic locations
Partnering with global firms for advanced recycling technology
Expanding product portfolio with bio-based and hybrid polymers
Driving innovation in colored and specialty granules
With sustainability at the core, Gravita aims to be a global leader in recycled plastic solutions by supporting both industrial growth and ecological restoration.